For over 15 years, 麻豆短视频传媒 (KSU) has been helping small-scale poultry farmers get their products into the hands of consumers.
KSU鈥檚 poultry mobile processing unit (MPU) began as an idea in 1997 by farmers and Heifer International and came to fruition in 2001, according to Steven Skelton, a cooperative extension coordinator at the University. The MPU was immobilized for a short period of time before KSU purchased it from Heifer International.
鈥淭he MPU is a farmer-friendly processing plant on wheels for all types of poultry (excluding waterfowl), rabbits, and various types of aquaculture including paddlefish, caviar, freshwater prawn and red claw crawdads,鈥� Skelton said.
The MPU is a 20-feet long, eight-foot-wide gooseneck trailer that was converted to use as a processing facility with a hot water heater, water lines and electricity. Other additions include a machine that vacuum seals the meat and a poultry/rabbit saw. It鈥檚 one of very few in the country that Skelton is aware of.
There are many benefits for farmers using the MPU, Skelton explains. For one, he said he鈥檚 heard horror stories of farmers taking their product to a private processor and receiving someone else鈥檚 in return. Cost is a big benefit, too, he explained.
鈥淐ost and pride in your product are the bottom line for using the MPU for processing,鈥� Skelton said. 鈥淭he farmers take pride in how they raise their products.鈥�
Skelton said farmers can process 100 birds for $134.50, including vacuum bags or 100 rabbits for $122. The MPU costs $75 per 7.5 hour day for aquaculture processing. It鈥檚 much more cost-effective and customizable than paying up to $8 per bird at a private processor, Skelton said.
鈥淲e provide all items needed for a farmer to process except knives,鈥� Skelton said. 鈥淭hey have to provide their own. No wood handle knives are accepted.鈥�
There were many obstacles involved with developing the MPU, but all have led to a clean, safe environment for processing meat.
鈥淗azard Analysis Critical Control Points (HACCP) had to be written and approved for each species,鈥� Skelton said. 鈥淥nce completed, those documents had to be approved by the state health department, the USDA and the FDA. Docking station requirements had to be established and approved by health department officials. The MPU has to be registered each year with the FDA.鈥�
Skelton beams with pride when he discusses his record with regulating agencies.
鈥淚鈥檝e never gotten a bad inspection,鈥� he said. 鈥淚鈥檝e never been written up for any flaws. All the years we鈥檝e been doing it, we鈥檝e never had a recall on any product.鈥�
Skelton said he鈥檚 inspected by the USDA annually.
鈥淭hey鈥檒l usually spend the day with me,鈥� he said. 鈥淭hey鈥檒l go through all the records and usually come on a day when I鈥檓 processing so they can watch procedures.鈥�
The MPU can be transported to other locations, but the location must have an approved docking station. If no approved docking station is present, only aquaculture products may be processed. Currently only three sites have approved docking stations: the Kentucky State University Harold R. Benson Research and Demonstration Farm, the Morehead State University farm or the Jackson County food kitchen. One docking station is under construction at the Laurel County African American Heritage Center and is due for completion in 2018. The docking stations are subject to inspection by local, state and federal officials at any time without notice, Skelton said.
Skelton said nine schools are involved with the MPU through FFA programs.
鈥淭hey process birds for the elderly centers, soup kitchens, banquets or field trips to raise money,鈥� Skelton said. 鈥淭he students all come and do the labor. Four schools are processing turkeys this year.鈥�
For more information about the MPU, contact Steven Skelton at (502) 597-6103 or steven.skelton@kysu.edu.